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4 Years
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| Brand Name : | CHIFON |
| Model Number : | FPR500A-132G/160P-T4 |
| Certification : | CE,ISO,SGS,EAC |
| Payment Terms : | L/C, T/T, Paypal |
| Supply Ability : | 10000pcs per month |
| Delivery Time : | sample order 2 working days, bulk order 7-10 working days |
132kw Forced Convection Variable Speed Drive VFD 380V 3 Phase For Foaming Machine
What is a Variable Speed Drive?
A variable frequency drive (VFD) is an electronic device that controls the speed of AC induction motors. Before we look at how this works and how it can be used, we should look at the history of motor controllers, and also how the induction motor itself works.
It has always been useful to control the speed of electric motors used in industry. Nearly every process that uses a motor will benefit from speed control. Not only is the process generally improved, but in many cases (particularly with pumps and fans) these are considerable energy savings.
Before electronic controllers were available, motors were controlled in various ways, for example by controlling the field current on a DC motor using a series of resistors, or by using other motors. However, when Thyristors, the first power semiconductors, became available in the 1950s, it became possible to control the armature voltage, and therefore the speed, of a DC motor using phase control. These DC drives are still manufactured and in wide use today.
Why do we need a VFD?
However, the challenge has always been to control the speed of the AC induction motor, also known as the Asynchronous motor. While a DC machine usually has two wound parts (the field and armature windings) as well as brushes and a commutator, the AC machine has a simple, fixed winding (the stator) and a rotor. The rotor usually consists of conductors formed by casting Aluminium or Copper in the iron core. There are no brushes or commutators. The machine is therefore cheaper, simpler and more reliable. It is little surprise that these machines make up the majority of motors used in the world’s industries. So how does it work, and why does it need a variable frequency drive?
1. If the transformer winding is connected to a three phase AC supply, a sinusoidal current will flow in the primary windings. The current will cause a magnetic flux to be induced in the iron core of the transformer, which will rise and fall as the applied voltage (and therefore current) alternates, usually at 50 or 60 Hz, depending on the power system.
The changing magnetic flux will then induce a voltage in the secondary windings, and if a load is connected (or even if the windings are shorted together) a current will flow. The ratio of the turns of the primary and secondary windings will determine the ratio of the primary voltage and the secondary voltage, which is why transformers are so useful.
Now imagine that we roll up the windings, make a small air gap between them, and allow the secondary winding, now called the rotor, to move freely. This is the basis of the induction motor, shown in Figure 2.
So when we connect a three phase supply to the primary winding – now called the stator, we have transformer action as before, and current flows in the rotor (secondary) windings. As mentioned above, the rotor usually consists of cast conductors within an iron core with a shorting ring at each end. As this arrangement appears a little like a circular cage (ignoring the Iron of course!) the motor is sometimes referred to as a squirrel cage motor. In the Figure 2 the conductors are perpendicular to the diagram, and the shorting rings not shown.
FPR500A Product specifications
| Basic Function | Specification | |
| Maximum output frequency | 0~500Hz | |
| Carrier frequency | 0.5kHz~16.0kHz;According to the load characteristics, carrier frequency can be adjusted automatically | |
| Input frequency | Range :47~63Hz | |
| Control mode | V/F Open/closed loop vector control(SVC/FVC) | |
| Speed range | 1:50(Vector mode 0 ) 1Hz/150% rated torque | |
| Overload capability | G type:150% rated current for 60s; 180% rated current for 3s 150% rated current for 3s | |
| Torque boost | Auto Torque boost Manual Torque boost; 0.1%~30.0%. | |
| V/F curve V/F | Four modes : Line , Multi-point , Square V/F curve, V/F separation | |
| Jog control | Jog frequency range:0.00Hz to F0-10(Max frequency) | |
| Accelerate/Decelerate curve | Line or S-curve Acc/Dec mode, four kinds of Acc/Dec time Range of Acc/Dec Time0.0~65000.00s. | |
| DC brake | DC brake frequency: 0.00Hz to Maximum frequency brake time: 0.0 to 36.0s brake current value: 0.0 to 100% | |
| Simple PLC, Multi-speed | 16-speed operating through built-in PLC or control terminal | |
| Built-in PID | Close loop control system can be formed easily by using PID | |
| Automatic voltage regulating (AVR) | Output voltage is regulated when voltage of the power network changes | |
| Overvoltage and over current stall control | During operation automatically limits the inverter output current and bus voltage, to prevent fan over current and overvoltage trip. | |
| Rapid current limiting function | Minimizing flow failures, protect the normal operation of the inverter | |
| Instantaneous stop non-stop | Load feedback energy compensation voltage is reduced and continues to maintain a short time when change is momentarily interrupted. | |
| Speed tracking start | For high-speed rotation of the motor speed identification, impact- free smooth start | |
| Rapid current limit | Rapid software and hardware limiting technology to avoid frequent converter over current fault. | |
| Virtual IO | Five sets of virtual DO, five sets of virtual DI, enables easy logic control. | |
| Timing Control | Timing control: set the time range 0.0Min~6500.0Hour | |
| Multi-motor switch | Two independent motor parameters, enabling two motors switching control | |
| Bus Support | Two independent Modbus communication, CAN-Link | |
| Command source | Given the control panel, control terminal, serial communication
port given. It can be switched by a variety of ways. | |
| Torque boost | Auto Torque boost Manual Torque boost ; 0.1%~30.0%. | |
| Frequency source | Nine kinds of frequency sources: digital setting, analog voltage setting, analog current setting, pulse setting, or serial port and so on. It can be switched by a variety of ways. | |
| Auxiliary frequency source | Nine kinds of auxiliary frequency source. Flexible implementation
of auxiliary frequency tuning, frequency synthesis. | |
| Input terminal | Six digital input terminals, one only supports 50khz high pulse
input Two analog input terminals, one support 0V~10V voltage input One support 0 ~ 10V voltage input or 0 ~ 20mA current input | |
| Output terminal | One high-speed pulse output terminal (optional open collector
type), support of square wave 0 ~ 50kHz signal output One digital output terminal One relay output terminals Two analog output terminals, support 0 ~ 20mA current output or 0 ~ 10V voltage output | |
| Display and operation | ||
| LED display | Display parameters and status information | |
The key lock and function selection | Achieve some or all of the keys locked, scope definition section
keys to prevent misuse. | |
| Protection function | Input/output phase failure protection ,Overcurrent protection ;Over voltage protection; Undervoltage protection; Overheat protection ; Overload protection | |
| Options | Brake assembly, PG card | |
| Environment | ||
| Application environment | In-door, free from direct sunlight, dust , corrosive gas, combustible gas, oil mist , steam , water drop and salt . | |
| Altitude | Lower than 1000m | |
| Vibration | Less than 5.9m/s(0.6g) | |
Field Application Photos:
Product packaging:
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